Cycles: One million or more

Description: Built for extremely high production. This is the highest priced mold and is made with only the highest quality materials.

Molding surfaces (cavities and cores) must be hardened to a minimum of 48 R/C range. All other details, such as sub-inserts, slides, heel blocks, gibs, wedge blocks, lifters, etc. should also be of hardened tool steels.

Temperature control provisions to be in cavities, cores and slide cores wherever possible.

Over the life of a mold, corrosion in the cooling channels decreases cooling efficiency thus degrading part quality and increasing cycle time. It is therefore recommended that plates or inserts containing cooling channels be of a corrosive resistant material or treated to prevent corrosion.

Insert Molding bind metal and plastics, or multiple components into a single unit. It’s reduce assembly or labor costs and delivers improved part strength and structure with enhanced design flexibility. We have numerous vertical injection molding machine to help by keeping in place during molding.

Multi-process molding combines thermoplastic injection with a wide range of other plastic processes in one machine and one mold, typically a rotary platen which saved dramatically in cycle time and material cost.

Specific dosage additives into melted polymer, which allow specific design which require thick wall thickness, minimal warpage and overcoming sink marks. The advantage would be significant when part weight & cost reduction comparing with combination of multiple parts.

In the in-mold decorating (IMD) process, a preprinted label or film is inserted in the open plastic injection mold and held in place via vacuum ports. In-mold decorating eliminates a post-processing operation by allowing parts to be decorated during the molding cycle. Benefits to include enhanced manufacturing productivity, overall system cost reductions and greater design flexibility.

Our construction of higher cavity tools and demand for better quality parts has put an increased emphasis on mold fill balancing. Our Balance of fill analysis is a measure of process consistency while injecting.

Low pressure molding encapsulate electronics parts. It also eliminates the housing otherwise needed to contain the potting material. Low injection pressure are meet the needs of fragile components, and low temperatures minimize heat exposure to sensitive electronics.